Workshop #1 at Sign Warehouse completed

This is the group pic of the basic/intermediate group for the Mutoh School of Wrap workshop at Sign Warehouse in Texas. This was a really great group of students - very eager to learn and get deep into the process. Over two days they got up to speed on my UGIS: Universal Graphic Installation system and wrapped a box truck for a local high school and a mini-van for Sign Warehouse.
They really enjoyed working with the Avery 1005 Supercast film with the 1.3 overlam. I think the three things they liked about it was the initial low tack which made it very easy to reposition, how well it conformed to curves and that it prints great. All the graphics were printed by a Mutoh Valuejet which meant that they were perfect. Tomorrow is the advanced class and then I'm heading back home to be with my ladies. A special thanks to Larry Adams and everyone at Sign Warehouse for helping make this a great workshop and to Crystal Baus and Chris Prince at Mutoh for all their hard work in promoting and with administration.

New Article for Sign and Digital Graphics Magazine
One 0f my favorites - http://sb.nbm.com/article/macgyver-effect
The MacGyver Effect
Sign & Digital Graphics
05/01/2010
KEY TO SUCCESS
Contractor: Justin Pate Project: Vehicle wraps
Key to success: Be able to adapt when a project doesn’t go as planned.
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This is the original layout for the Gov’t Mule Sprinter with 140-inch wheelbase. |
Installing graphics on vehicles is in many ways more demanding than other forms of graphic installations. The main reasons for this are that the film/lamination is expensive, there is always the possibility of cutting the vehicle, the film has to conform and register perfectly to a complicated surface, and the completed install must be durable in all types of extreme weather conditions.
What comes with this pressure is a higher than normal expectation that all the pieces needed to put on the graphics will be correct. Some examples of this are: the right film for the particular vehicle, a well-lit workspace at the proper temperature and the client dropping off the vehicle on time and clean. Anyone who has been in the vehicle wrap game for a while will laugh at the last part. As much as one would think that having the right pieces in place for an install would be easy to put together, it rarely happens. I tell people that one out of 20 wraps has all the right pieces in place. The remaining 19 wraps are a mix of fixing problems so that the final result is a perfect install. The ability to fix problems is an invaluable skill of a vehicle graphics installer. In fact, the best ones I know are basically a modern day version of MacGyver, but with a squeegeei and a knife.
When I first started wrapping vehicles back in 1996, I used to get extremely frustrated. I would complain to fellow installers about all the time I spent waiting around for the vehicle to show up or a client would give me a new (aka: cheap) film to put on a vehicle which would end up costing me several extra hours during the installation. After about a year of installing, I had an “ah-ha” moment, which was that the right pieces hardly ever come together. This simple realization allowed me to see things as they were, and not how I thought they should be. From this vantage point, I began to see ways to solve these problems creatively which made me a better installer, saved me time and stress, and made me a lot more money due to greater efficiency and loyal customers.
Here are several examples of this MacGyver mentality:
A good client of mine asked me to wrap a Sprinter for the rock band Gov’t Mule. The Sprinter, 120" wheel base/extended top, would be brought to one of my install locations in New Jersey. The film was 3M IJ180C with glossy overlam. The driveri of the vehicle confirmed that the graphics were in the Sprinter and that he would show up on time. The price for the install was higher than average so I was assured of a solid profit. Life was good.
When I arrived at the install location, the driver was waiting with the graphics and the Sprinter was clean. Cool. The hitch —instead of a 120" wheelbase, it was the extra-long 140" version. The band’s manager gave my client the wrong version (confirmed in an e-mail). After laying out the graphics, I realized that even if I used the extra bleedi from the sides, I would be short by about 14 inches.
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| The blank sections behind the driver door and at the rear are where the new panels will be put in. |
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This is how the adjustment worked on the 158-inch wheelbase Sprinter. Text and images balanced with minimal reprinting. |
Now, I had several options in this situation. One, I could throw a fit and walk out—blaming the band’s manager for wasting my time and charge a kill fee. Two, I could tell my client that they had to reconfigure/reprint both the passenger and driver sides. This would cost Gov’t Mule a lot of money for the reprint/shipping and they would lose a day of travel (they were scheduled to leave the next day at 11am from NYC). Three, I could take some extra time and see if I could figure out a creative solution that would work out for everyone involved.
Needless to say, option three was the route I took. After spending some time looking at the layout and talking with the graphic designer, who was in Los Angeles, we found two sections on the sides that could be extended without compromising text or the overall concept. This area was right behind the driver and passenger doors and at the rear of each side. The designer figured that he could print a 12-inch vertical strip for these areas that I would then match up as best I could to the other panels. I then proceeded to install the hood, back and panels on the driver and passenger side right up to where the replacement panels would go.
The next morning, I met the Sprinter at the band’s hotel in NYC and picked up the graphics which had been Fedexed for first delivery. I finished the install in the hotel garage with a growing crowd of people wondering what I was doing to the Sprinter. The lines and color schemes matched up better than expected and the band hit the road on time. So, with a problem-solving hour on the phone and coming back the next day a bad situation was fixed. Instead of reprinting two whole sides of a Sprinter, one panel was used to print both replacement panels, which saved a lot of money both in printing and shipping.
Instead of a five hour install, I spent an extra hour on the phone and had to go into Manhattan the next morning which cost me around five extra hours. Yet, my client was happy with the extra effort which meant that they would continue to give me work. Gov’t Mule gave me extra money for my effort and the next year when they went on tour, who did they ask to wrap their Sprinter? Me. Short term I lost a bit during the install but by putting in the extra effort, I won long term.
Another MacGyver example came on a PT Cruiser I had to wrap that involved a two-hour drive to the install location. The PT Cruiser was clean; the garage pristine, the film was Avery’s 1005 Easy Apply RS with 1.3mm overlam. The problem, the print for the driver and passenger sides were too big for the PT Cruiser, both left to right and top to bottom. I had every right to ask for the sides to be reprinted but I took some extra time and found a creative solution that worked.
A driver side is not just a driver side. It’s actually broken up into sections—front fender, front door, back door, and back fender. The body of the vehicle also has lines and breaks in it that further separates it into sections. I call this way of viewing the vehicle “seeing in sections.” A good example of this cani be seen on the accompanying picture of the Prius. The driver side is not a driver side, it’s a front fender, front door, backdoor and back fender area. By looking at the side of the PT Cruiser as sections and comparing it to the printed layout I found the solution.
The PT Cruiser has a small, recessed area that runs along the middle of the body just under the door handle. I used this as my starting point and cut the panels in half along the top of the white section above the text in the middle. I installed the bottom sections of the panels first and cut off the excess film (roughly 4 inches) on the topside of the recessed area. I then installed the top sections and cut off the excess (roughly 4 inches) on the bottom side of the recessed area. The recessed area hid the overlapi which was around ¼ inch and served to make a perfect straight line for the graphics.
By finding the right solution I saved my client from having to reprint two complete sides and the costs of shipping. More importantly, it kept my client’s client from knowing there ever was a problem. For me, I saved myself from having to drive to the location again and created customer loyalty, which means money and security.
Finding these creative solutions are actually one of my favorite aspects about being a professional graphics installer. I relish the chance to problem solve a situation so that it helps save material, time and money. I also think it’s the right thing to do. In many situations, it would be much easier to just reprint a wrap but I firmly believe there is a solution to be found in almost any situation.
One of the keys to coming up with MacGyver-like solutions is thinking outside the box. Often times the solution isn’t obvious or even logical. When a problem comes up, I take in all pertinent information and then continue working on another part of the vehicle. By stepping back from a problem the solution generally just pops into my head after about five minutes. Communication is also a good way to help solve problems. By discussing them with the designer or another installer, a clear angle can often be found.
Granted, not every situation can be or should be fixed. If a client sends me calendar film with a 3mm overlam for a VW Bug and expects it to last for three years, no dice. If I get two driver sides and no passenger side (this has happened), I can’t do much with this. Yet, more often than not, there is a solution that works for everyone. By channeling MacGyver and making that extra effort, an installer will get the reputation as a stand-up, go-to option which means money, security and possibly their own TV show.
ISA Show in Orlando

The ISA show in Orlando this past weekend went really, really well. The crowd turnout at Mutoh's booth was big with lots of people inquiring about the Carwraps Business Builder and my videos/workshops. Todd LaBrie, owner of Carwraps, and myself did 3 demos a day, highlighting the strengths of our program which is efficiency and quality. I used Avery's new 1005 Supercast film for the demos and people were very into it. I think this is going to be a very good product for Avery. High quality media that prints and installs extremely well for an excellent price point. Smart on their part to make the price point the same as their old 1005 Easy Apply RS. The people at Mutoh, particularly Randy "The Man" Anderson, went out of their way to make sure the booth looked great. Always a pleasure to do the demos for Mutoh. The next U.S. event on the horizon is the hands-on workshop at Sign Warehouse from May 10-12. For more info on the workshop go to: www.mutohcarwraps.com.

Dinner with Rob Ivers
I arrived in Orlando yesterday for the ISA sign show which starts in just a few hours. Rob Ivers, a legend in this industry, suggested that we grab some dinner before it all started. I think one of my favorite things about coming to these sign shows has been the chance to talk to some of the legends. I really like to understand how things work, the history and there is no one better and enlightening me than Rob Ivers. This guys has been in the biz since the 70's and has seen it all. Rob will be on of the head judges at the wrap contest this year. I'm now off to get the Prius ready for the demos today. I will be doing 3 demos using Avery's new 1005 Supercast film. The graphics were printed by a Mutoh Valuejet. Todd LaBrie, owner of Carwraps, will be talking about the Carwraps Business Builder that comes with any Mutoh purchase for 2010. For more information on this program go to: www.mutohcarwraps.com.
Mutoh/Avery Workshop completed

I just got done teaching Mutoh's School of Wrap workshop for beginner/intermediate students at Avery headquarters in Painesville, OH. It was a very good class of students and the training facility was first rate. I wish all my workshops were at Avery. Everyone in the class was really eager to learn and put their head down for 2 full days. We worked with Avery's new 1005 Supercast film with the 1.3mm overlam. After learning my UGIS system on day one, they wrapped a Ford Explorer on day 2. I was pleasantly surprised at how well they wrapped the car because all of them were brand new to installing. Very impressive. The graphics really popped due to the high quality print by a Mutoh Valuejet and that the new supercast film prints really, really well. A nice bonus for the workshop is that Crystal Baus from Mutoh came by to answer any questions about Mutoh printers and Todd LaBrie, owner of Carwraps, was present to answer any design questions. Tomorrow is the advanced workshop and then I'm back to Amsterdam to be with my ladies.


Gettin’ ready for the first workshop of 2010
One week from today I fly out to Painesville, Oh to teach the first of 6 hands-on workshops for Mutoh and Avery-Dennison for 2010. This first workshop is at Avery-Dennison headquarters which I'm very excited about. The reason for this is that Avery has offered to give the participants (and myself) a full tour of their facility. I always love these behind the scenes tours and its a great chance to learn about how the material is made. For the workshops, both beginner/intermediate and the advanced, we will be using Avery's new 1005 Supercast film that was officially launched on March 1. I'm pleased to have Crystal Baus of Mutoh and Todd LaBrie of Carwraps at Avery for the workshop. They will be on hand to answer any questions about printers and the Carwraps Business Builder that comes with the purchase of Mutoh printers for 2010. For info on the workshops go to: www.mutohcarwraps.com.
Welcome to the jungle, baby

Avery gave me 25 yards of their new supercast film to try out because it will be the film I will use in my advanced hands-on workshops for Mutoh and Avery this year. Avery's new supercast film exceeded all my expectations. On many areas that I normally use a little bit of heat the film simply conformed perfectly to the area with minimal tension. The best way to explain how the film felt during the application was that it was like driving a super luxury car. It did everything I have always wanted a film to do with the greatest of ease. A truly extraordinary film. Also, the film printed very well - the colors clean and sharp. I would like to thank Knibbe Lettering (www.knibbe.nl) for printing the wrap. At Avery, Molly Waters and Hans Bruins did a great job in coordinating the delivery of the supercast film and lamination. My wife and daughter love leopard print so they are very happy to have it on our car. Anything for my ladies.

Merry X-mas Mom

For X-mas this year, my mom asked me to wrap her car so that it looked like wood. I thought this would be a good chance to experiment with a new combination of film/overlam. For the Mutoh workshops/signshows for 2009 I used Avery 1005 Easy Apply RS film with a 2.0mm overlam. I like a thinner overlam for it helps the film conform better to bumpers and recessed areas so, for my mom's wrap, I used Avery's glossy 1.3mm overlam. The thinner overlam really made a big difference in how the film conformed to curves and recessed areas. It was also just as easy to handle as the 2.0 overlam, an added bonus. I highly recommend this combination of film/overlam (1005 Easy Apply RS/1.3mm glossy overlam) and will it for all my sign shows and workshops in 2010. I would like to shout out a few thank you's for helping make this wrap happen. For the design, Todd LaBrie and Chalong Nanthamong of Carwraps created the file/art work. Randy Anderson and Ken Parsley of Mutoh did the printing/shipping. Lance Hutt, Molly Waters and Ron Winter of Avery coordinated/supplied the Avery film and overlam. Rob Rule and Kyle of Signs Now in Boise for letting me use their space and helping out when needed. Now my mom is the coolest 72 year old driving around Boise. Merry X-mas and a Happy New Year.


SEMA – Great way to end the year
SEMA 2009 just came to a close and what a great show. Since it was a car show I didn't know what kind of response people would have to my demos and the Carwraps Business Builder that Mutoh launched at this show. To my very pleasant surprise it was the best show of the year both in the size of the crowds and how people really get the program and are excited by it. I did my 2 demos a day with the help of Sandra Schreuder, one of my favorite installers who was in town from the Netherlands. She came here with her boyfriend, Niels Langedijk, co-owner of Squeezy, the premiere installation company in the Netherlands. For the demos I used Oracal film that was printed on a Valuejet. Todd LaBrie, owner of Carwraps, would take over the mic when Sandra and I would wrap the passenger side. Todd LaBrie would explain in detail about the Carwraps Business Builder that now comes free with a Mutoh printer. Essentially it is: for one year, any new Mutoh customer gets access to the HD installation videos I created, Todd LaBrie's design videos, discount for hands-on training and then, after a testing period, the printers/installers get listed on Carwraps which is America's #1 website. This will generate leads for the customers. This separates Mutoh from every other printer out there in that their customers get a great printer, they will learn how to design/install and get leads. A business in a box. Cool stuff.
I'm looking forward to relaxing tonight and tomorrow then flying to Sign Warehouse for the sold out hands-on workshop which is sponsored by Mutoh and Avery. After all the hardwork this year, its nice to see things start to really come together. Viva Las Vegas.

Print Expo 2009 in Chicago a Turning Point

Afternoon Speedwrap Demo
I did demonstrations in Mutoh's booth to promote the new HD online streaming videos, Techniques and Tips: Vehicle Graphic Installations. Their home is on the Carwraps webisite - www.carwraps.net. Over the course of the 6 day show, I noticed a tangible turning point for this project.
We (Carwraps and myself in conjunction with Mutoh) launched this project about a month ago. Since it was a new project, people took some time to understand the focus and message of the instructional platform.
At one point during the show, I could just see that click, both in the audience and with people from the industry. The wheels are really starting to turn. Exciting stuff.



